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Clymer

Yamaha PW50/80 Y-Zinger & BW80 Big Wheel Motorcycle (1981-2002) Clymer Repair Manual

$51.95

Available Formats
  • Free shipping on orders over $49.00
  • Dispatched in 1-2 business days
  • The original print manual

Description

This Clymer Repair Manual is an essential resource for anyone looking to service or repair their motorcycle at home. Whether you're riding at the weekend or using your bike for a daily commute, you don't want your plans disrupted - performing regular maintenance is crucial to keep things running smoothly.

Every Clymer workshop manual is the result of a full stripdown and rebuild, allowing you to really know the detail behind your bike. Alongside step-by-step instructions and expert advice, you'll find a wealth of images that help to guide you through repairs and servicing tasks, even on small and complex parts.

What's Included
  • Step-by-step instructions based on a full stripdown and rebuild of the bike
  • Tips and techniques written by Clymer's motorcycle experts
  • A time saving troubleshooting guide with common issues for your motorcycle
  • Wiring diagrams for key vehicle systems
  • Pictures and illustrations to make tricky jobs easier
  • A printed book, dispatched from our US warehouse

More Information

  • Table of Contents

    • Operating requirements / Engine operating principles / Starting the engine / Starting difficulties / Engine starting troubles / Engine performance / Engine / Engine noises / Two-stroke leak down test / Fuel system / Electrical troubleshooting / Ignition system / Clutch and gearshift linkage / Transmission / Kickstarter / Drive train noise (PW50) / Drive train noise (BW80 and PW80) / Oil injection system / Handling/ Brakes / Specifications
    • Service intervals / Tune-up / Engine oil / Transmission oil / Air filter / Spark plug / Carburetor / Exhaust system / Oil pump and engine oil lines / Engine compression check / Ignition timing / Control cable lubrication / Throttle and oil pump cable adjustment / Speed limiter adjustment / Brake lubrication, inspection and cable adjustment / Final gear lubrication PW50 / Drive chain BW80 and PW80 / Front fork oil change BW80 and PW80 / Specifications
    • Engine identification / Engine lubrication / Exhaust system / Cylinder head / Cylinder / Piston, pin and ring / Reed valve assembly / Clutch / Primary drive gear / Kickstarter, oil pump drive gear and kick pinion gear / Transmission / Crankcase and crankshaft / break-in / Specifications
    • Engine identification / Engine lubrication / Exhaust system / Engine / Cylinder head / Cylinder / Piston, piston pin and piston ring / Reed valve assembly / Primary drive gear and oil pump drive gear / Kickstarter / External shift mechanism / Crankcase and crankshaft / Transmission / Break-in / Specifications
    • Right crankcase cover / Clutch service / Specifications
    • Carburetor / Carburetor cleaning and inspection / Carburetor rejetting / Fuel tank and fuel valve / Throttle cables / Choke cable / Specifications
    • Component testing / Capacitor discharge ignition / Flywheel / CDI unit / Ignition coil / Specifications
    • Oil pump cable adjustment / Oil pump bleeding / Oil pump plunger stroke adjustment / Oil pump / Oil hoses / Oil tank / Oil pump output test PW50 / Oil pump output test BW80 and PW80 / Specifications
    • Front wheel / Front hub / Tire changing / Handlebar / Steering head / Front forks / Specifications
    • Front wheel / Front hub / Handlebar / Steering head / Front forks / Tire change BW80 / Specifications
    • Rear wheel / Rear arm / Final drive / Rear shock absorbers / Specifications
    • Rear wheel / Rear hub / Final driven flange / Chain and sprockets / Tire changing / Rear shock absorber / Rear swing arm / Specifications
    • Drum brakes / Brake levers and cables PW50 / Front brake cable / Rear brake pedal and rod / Specifications
    • Seat, side covers and rear fender / Front fender / Rear fender / Specifications
    • WIRING DIAGRAMS,Models covered:,1986 1987 1988, 1990 Yamaha BW80 BW 80 Big Wheel,1981 1982 1983, 1985 1986 1987, 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Yamaha PW50 PW 50 Y-Zinger,1983, 1985, 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Yamaha PW80 PW 80 Y-Zinger,Clymer Manuals Yamaha PW50 Y-Zinger Manual,Clymer Manuals Yamaha PW80 Y-Zinger Manual,Clymer Manuals Yamaha BW80 Big Wheel Manual,PW50 Y-Zinger (1981-1983, 1985-1987, 1990-2002),PW80 Y-Zinger (1983, 1985, 1991-2002),BW80 Big Wheel (1986-1988, 1990)

Benefits

  • Written from Hands-On Experience
    Follow insights from a complete machine teardown

    Written from Hands-On Experience

    Take on tasks with insights from a full vehicle teardown

  • Clear Step-by-Step Instructions & Photos
    Make every repair and service task easy to execute
  • Work with Confidence
    Notes, cautions and warnings guide you through each procedure
  • Cut-Back on Costs
    Learn the essential skills to help you work independently
  • Locate Content Quickly
    A detailed index and reference data section helps you find what you need
  • Color Wiring Diagrams
    Translate complex work with easy-to-follow schematics

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      Customer Testimonials

      Trusted by DIYers Since 1960

      • Customer Review

        Clymer is Simply The Best

        "I have a shop manual for my 2003 Yamaha Roadstar and use it whenever I need to service the bike, even if it is something I haven’t done before. I knew the manual for my Rancher would be just as outstanding as the Roadster manual. Clymer is simply the best, thank you for great products."

      • Customer Review

        Just What I Needed

        "The Clymer Manual is just what I needed. The Wiring Diagrams are extremely helpful. The methods outlined for troubleshooting electrical problems were perfect. The pictures of component locations were helpful, but would have liked to have seen more component diagrams."

      • Customer Review

        These Manuals Are Invaluable

        "I have been using Haynes and Clymer manuals for close to 45 years. I have built numerous British and American motorcycles as well as many muscle cars and repairs and rebuilds of my daily drivers. These manuals are invaluable to me and I actually have 2 full shelves just for all my manuals."

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        Be Ready to Ride with a Clymer Yamaha Manual

        For decades Clymer's step-by-step instructions have been the go-to for professionals and DIY enthusiasts alike.

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