Promo banner
  • DIY experts since 1960
  • Manual owners save $3,993 on average each year
  • Over 200 million manuals sold worldwide

Clymer

Print & Online Bundle: Yamaha PW50/80 Y-Zinger & BW80 Big Wheel Motorcycle (1981-2002) Clymer Repair Manual

$59.95 Was $103.90

Best Value
Available Formats
  • Free shipping on orders over $49.00
  • Best value - both print and online options included
  • Book dispatches in 1-2 business days
  • Get instant access to the online manual

Description

Looking for a great value DIY solution for your motorcycle? The Print & Online Bundle gives you comprehensive service, maintenance and repair information for your car at a great value price. Whether you're riding at the weekend or using you...

Benefits

  • Great Value for Money
    Get both a print and an online manual for a special price

    Great Value for Money

    Choosing a Bundle is a great way to save even more money on servicing and maintaining your bike - you'll own both an instant-access Online Manual and its print book equivalent in the post.

  • Based on a Stripdown and Rebuild
    Detailed instructions created by trusted DIY experts

    Based on a Stripdown and Rebuild

    Clymer is known for taking a thorough approach to manual creation. This manual was created by completely stripping apart a vehicle and putting it back together again, leaving no bolt, panel or component unexplored.

  • Work Safely Using Wiring Diagrams
    Make changes and repairs with confidence

    Work Safely Using Wiring Diagrams

    Making electrical changes can be challenging, so it's crucial you have clear guidance and expertly written advice on hand. Haynes' wiring diagrams give you precise instructions on how to repair and modify key systems, allowing to work with confidence.

  • Beginner Friendly Instructions
    Start your DIY journey with step-by-step instructions

    Beginner Friendly Instructions

    Clymer is known for being beginner-friendly. This manual contains user-friendly specs and step-by-step instructions to help you get the job done, even if you're brand new to vehicle repair.

  • Clear Pictures & Diagrams
    Make it easier to follow written instructions

    Clear Pictures & Diagrams

    Written guides are easier to follow with accompanying images. This manual contains illustrations, pictures and diagrams sit alongside step-by-step instructions, helping you get a clearer understanding of what's required and tackle the job with confidence.

  • Easy-to-Use Fault Finder
    Solve hundreds of common issues with the diagnostic guide

    Easy-to-Use Fault Finder

    Is there a leak, or maybe a broken spring? Clymer's guided fault finder will help you get to the bottom of some of the most common issues associated with your vehicle. Run through a list of symptoms and hone in on the right fix.

More Information

  • Table of Contents

    • Operating requirements / Engine operating principles / Starting the engine / Starting difficulties / Engine starting troubles / Engine performance / Engine / Engine noises / Two-stroke leak down test / Fuel system / Electrical troubleshooting / Ignition system / Clutch and gearshift linkage / Transmission / Kickstarter / Drive train noise (PW50) / Drive train noise (BW80 and PW80) / Oil injection system / Handling/ Brakes / Specifications
    • Service intervals / Tune-up / Engine oil / Transmission oil / Air filter / Spark plug / Carburetor / Exhaust system / Oil pump and engine oil lines / Engine compression check / Ignition timing / Control cable lubrication / Throttle and oil pump cable adjustment / Speed limiter adjustment / Brake lubrication, inspection and cable adjustment / Final gear lubrication PW50 / Drive chain BW80 and PW80 / Front fork oil change BW80 and PW80 / Specifications
    • Engine identification / Engine lubrication / Exhaust system / Cylinder head / Cylinder / Piston, pin and ring / Reed valve assembly / Clutch / Primary drive gear / Kickstarter, oil pump drive gear and kick pinion gear / Transmission / Crankcase and crankshaft / break-in / Specifications
    • Engine identification / Engine lubrication / Exhaust system / Engine / Cylinder head / Cylinder / Piston, piston pin and piston ring / Reed valve assembly / Primary drive gear and oil pump drive gear / Kickstarter / External shift mechanism / Crankcase and crankshaft / Transmission / Break-in / Specifications
    • Right crankcase cover / Clutch service / Specifications
    • Carburetor / Carburetor cleaning and inspection / Carburetor rejetting / Fuel tank and fuel valve / Throttle cables / Choke cable / Specifications
    • Component testing / Capacitor discharge ignition / Flywheel / CDI unit / Ignition coil / Specifications
    • Oil pump cable adjustment / Oil pump bleeding / Oil pump plunger stroke adjustment / Oil pump / Oil hoses / Oil tank / Oil pump output test PW50 / Oil pump output test BW80 and PW80 / Specifications
    • Front wheel / Front hub / Tire changing / Handlebar / Steering head / Front forks / Specifications
    • Front wheel / Front hub / Handlebar / Steering head / Front forks / Tire change BW80 / Specifications
    • Rear wheel / Rear arm / Final drive / Rear shock absorbers / Specifications
    • Rear wheel / Rear hub / Final driven flange / Chain and sprockets / Tire changing / Rear shock absorber / Rear swing arm / Specifications
    • Drum brakes / Brake levers and cables PW50 / Front brake cable / Rear brake pedal and rod / Specifications
    • Seat, side covers and rear fender / Front fender / Rear fender / Specifications
    • WIRING DIAGRAMS,Models covered:,1986 1987 1988, 1990 Yamaha BW80 BW 80 Big Wheel,1981 1982 1983, 1985 1986 1987, 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Yamaha PW50 PW 50 Y-Zinger,1983, 1985, 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Yamaha PW80 PW 80 Y-Zinger,Clymer Manuals Yamaha PW50 Y-Zinger Manual,Clymer Manuals Yamaha PW80 Y-Zinger Manual,Clymer Manuals Yamaha BW80 Big Wheel Manual,PW50 Y-Zinger (1981-1983, 1985-1987, 1990-2002),PW80 Y-Zinger (1983, 1985, 1991-2002),BW80 Big Wheel (1986-1988, 1990)
  • Shipping Information

    When buying a Bundle, you're choosing both a print and an online manual.

    Print manuals are despatched within 1-2 business days. This portion of your order will be sent using a USPS service. If you have selected a tracked service, you'll receive these details via email once your order has left our warehouse.

    Online manuals can be accessed immediately after purchase via your Haynes account.

    Please read our Shipping & Returns page for more information on shipping times and charges to your location.

Need Help Choosing?

Your DIY Solutions Explained

Motorcycle handlebars and leather gloves

Empower Yourself with DIY

Save Money on Motorcycle Maintenance & Repairs

When surveyed, our manual owners said they saved $3,993 on average every year by working on their own vehicle. Learn the skills to keep your bike on the road with a Clymer manual.

Customer Testimonials

Trusted by DIYers Since 1960

Motorcycle down Route 66

Be Ready to Ride with a Clymer Yamaha Manual

For decades Clymer's step-by-step instructions have been the go-to for professionals and DIY enthusiasts alike.

Not the Right Manual?

Search for Your Vehicle

Enter your make/model, license plate or VIN to find manuals that match your vehicle.

Select Your Vehicle Type *