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Clymer

Yamaha 75/115/200/225 HP 4-Stroke Outboards (2000-2004) Service Repair Manual

$49.95

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  • The original print manual

Description

This Workshop Repair Manual is an essential resource for anyone looking to service or repair watercraft themselves. Regular maintenance not only helps to keep your watercraft running smoothly, but it also enhances safety and helps you avoid breakdo...

More Information

  • Table of Contents

    • Manual organization / Warnings, cautions and notes / Safety / Service hints / Outboard engine identification / Engine operation / Fasteners / Lubricants / RTV gasket sealant / Anaerobic sealant / Threadlocking compound / Galvanic corrosion / Propellers / Basic hand tools / Special tools / Precision measuring tools / electrical system fundamentals / Basic mechanical skills / Specifications
    • Electrical component replacement / Preliminary inspection / Starting difficulty / Electric starting system troubleshooting / Fuel system troubleshooting / Ignition system troubleshooting / Warning system troubleshooting / Charging system troubleshooting / Power head / Cooling system troubleshooting / Gearcase troubleshooting / Trim/tilt system troubleshooting / Electronic fuel injection system / Specifications
    • Before each use / After each use / Routine maintenance / Tune-up / Storage preparation and re-commissioning / Submersion / Corrosion prevention / Specifications
    • Pilot screw adjustment (75-100 hp models) / Linkage, throttle position sensor, synchronization and idle speed adjustments / Ignition timing check / Throttle cable adjustment / Shift cable adjustment / Valve adjustment / Trim tab adjustment / Trim position sender adjustment / Specifications
    • Fuel system service / Fuel tanks / Fuel hoses / Fuel filter / Primer bulb replacement / Mechanical fuel pump / Silencer cover removal and installation / Intake manifold removal and installation / Dashpot replacement / Electrothermal valve replacement / Carburetor / Throttle body removal and installation / Vapor separator tank / Low-pressure electric fuel pump replacement / Fuel pump relay replacement / Fuel pump driver replacement / Fuel cooler replacement / Fuel pressure regulator replacement / Fuel rail and injectors / Idle air control motor replacement / Air temperature sensor replacement / Air pressure sensor replacement / Throttle position sensor replacement / Specifications
    • Electrical component replacement / Battery / Charging system / Starting system / Ignition system / Specifications
    • Flywheel/cover removal and installation / Timing belt and tensioner removal/installation / Valve cover removal and installation / Camshaft, timing chain and camshaft pulley removal and installation / Cylinder head removal and installation / Water pressure relief valve removal and installation / Thermostat removal and installation / Exhaust/water jacket cover removal and installation / Cylinder head disassembly/inspection/assembly / Power head removal and installation / Oil pump / Oil pump inspection / Crankshaft pulley removal and installation / Power head external component removal and installation / Cylinder block disassembly and assembly / Cylinder block component inspection and measurement / Bearing selection / Engine break-in procedures / Specifications
    • Gearcase operation / Gearcase service precautions / Propeller removal and installation / Gearcase removal and installation / Water pump disassembly/assembly / Gearcase disassembly and assembly / Gearcase component inspection / Gearcase shimming / Gearcase pressure test / Specifications
    • Trim/tilt relay replacement / Trim position sender replacement / Trim switch replacement / Manual relief valve replacement / Power trim and tilt system removal and installation / Electric trim/tilt motor removal/installation / Electric trim and tilt motor disassembly, component inspection, testing and assembly / Fluid filling / Specifications
    • Lower motor mount replacement / Tilt tube replacement / Clamp bracket replacement / Tilt lock lever replacement / Oil pump replacement / Upper motor mount replacement / Swivel tube replacement / Swivel housing replacement / Power head adapter replacement / Exhaust silencer replacement / Exhaust tube replacement / Oil pressure relief valve / Oil pan and oil pickup tube replacement / Drive shaft housing replacement / Specifications
    • Remote control operation / Cable removal and installation / Remote control disassembly and assembly / Specifications
    • COLOR WIRING DIAGRAMS,Models covered:,2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Yamaha 75 HP,2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Yamaha 80 HP,2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Yamaha 100 HP,2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Yamaha 115 HP,2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Yamaha 200 HP,2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Yamaha 225 HP,2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Yamaha 250 HP,Clymer Manuals Yamaha 75 HP Manual,Clymer Manuals Yamaha 80 HP Manual,Clymer Manuals Yamaha 90 HP Manual,Clymer Manuals Yamaha 100 HP Manual,Clymer Manuals Yamaha 115 HP Manual,Clymer Manuals Yamaha 200 HP Manual,Clymer Manuals Yamaha 225 HP Manual,Clymer Manuals Yamaha 250 HP Manual,Clymer Manuals Yamaha 75 HP Online Manual,Clymer Manuals Yamaha 80 HP Online Manual,Clymer Manuals Yamaha 90 HP Online Manual,Clymer Manuals Yamaha 100 HP Online Manual,Clymer Manuals Yamaha 115 HP Online Manual,Clymer Manuals Yamaha 200 HP Online Manual,Clymer Manuals Yamaha 225 HP Online Manual,Clymer Manuals Yamaha 250 HP Online Manual,Yamaha 75 HP (2000-2013),Yamaha 80 HP (2000-2013),Yamaha 90 HP (2000-2013),Yamaha 100 HP (2000-2013),Yamaha 115 HP (2000-2013),Yamaha 200 HP (2000-2013),Yamaha 225 HP (2000-2013,Yamaha 250 HP (2000-2013)

Over 200 Million Manuals Sold Worldwide

For decades, we’ve been empowering people to master maintenance and repairs at home with our DIY manuals, covering everything from pickups to jet skis and speed boats.

Customer Testimonials

Trusted by DIYers Since 1960

  • Customer Review

    Ton of Help When Doing Self Repairs

    "Came in nice and neat everything that they say and is a ton of help when doing self repairs."

  • Customer Review

    Easy to Understand

    "I have relied on Haynes manuals for different cars for many years for a wide variety of cars I have owned. As a DIY auto mechanic, Haynes manuals give me the confidence I need to tackle some of these jobs. The descriptions are simple to understand, yet with enough detail to get the job done. The accompanying photos complement the instructions."

  • Customer Review

    Cheaper Than The Repair Shop

    "The price was fair for what you receive. I received the digital download within a few minutes, and the paper copy came at a reasonable time. It has already paid for itself by helping me fix a problem at home, and made it cheaper than going to the repair shop."

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