Mercury Mariner 2.5-60 HP Two Stroke Outboards Includes Jet Drive Models (1994-1997) Service Repair Manual Online Manual

Table of Contents

• Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanicâ??s techniques
• Safety precautions / Operating requirements / Test and repair equipment / Starting system / AC alternating current lighting coil / Battery charging system / Electrical accessories / Ignition system / Capacitor discharge ignition (2.5, 3.3, 4 and 5 hp) / Alternator driven ignition (electronic advance [20-25 hp and 20 Jet]) / Alternator drive ignition (mechanical advance [6-60 ho and 30-45 Jet]) / Capacitor discharge module (CDM) ignition (30 and 40 hp [2-cylinder]) / Capacitor discharge module (CDM) ignition (40-60 hp [serial No. 0G531301-on]) / CDM module resistance tests (optional) / Fuel system / Fuel primer and enrichment systems / Engine temperature and overheating / Engine / Specifications
• Hour meter / Fuels and lubrications / Fuel selection / Gasoline additives / Recommended fuel mixture ratio / Power head break-in procedure / Fuel mixing procedure / AutoBlend II injection system / Constant ratio oil injection / Variable ratio oil injection / Lower gearcase lubricant change / Jet pump maintenance / Propeller shaft service / Corrosion of the propeller shaft bearing carrier / Off-season storage / Anticorrosion maintenance / Engine submersion / Cooling system flushing / Tune-up / Removing combustion chamber carbon / Compression test / Cylinder head bolt torque tightening / Spark plug plugs / Lower gearcase and jet pump service / Fuel filter service / Air filter service / Fuel pump / Ignition system service / Battery and starter system / On-boat performance test / Specifications
• 2.5 and 3.3 hp models / 4 and 5 hp models / 6, 8, 9.9 and 15 hp models / 20-25 hp and 20 Jet models / 30 and 40 hp (2-cylinder models) / 40 hp and 30 Jet models (4-cylinder models) / 50-60 hp and 45 Jet models (prior to serial No. 0G531301) / 40, 50 and 60 hp (serial No. 0G531301-on) / Specifications
• Fuel pump / Carburetors / 2.5 and 3.3 hp carburetor / 4 and 5 hp carburetor (with integral fuel pump) / WMC series carburetor (with integral fuel pump [6-25 hp and 20 Jet]) / WMA series carburetor (40 hp [4-cylinder] and 30 Jet models) / WME series carburetor (30 and 40 hp [2- and 3-cylinder], 50-60 hp and 45 Jet) / Fuel primer solenoid (6-25 hp and 20 Jet [remote control models]) / Fuel primer valve (30-60 hp and 30 and 45 Jet [remote control models]) / Antisiphon devices / Fuel filters / Fuel tanks / Fuel hose and primer bulb / Reed valve service / Fuel bleed (recirculation) system / Specifications
• Battery / Battery charging system / Fuses / Starting systems / Ignition systems / Capacitor discharge ignition (2.5, 3.3 4 and 5 hp) / Alternator driven capacitor discharge ignition (6-60 hp and 30 and 45 Jet) / Capacitor discharge module (CDM) ignition / Specifications
• Power head break-in / Lubricants, sealant and adhesives / Sealing surfaces / Fasteners and torque / Removal installation / Disassembly / Cleaning and inspection / Assembly / Specifications
• Lower gearcase / Gear case operation / Gear ratio / High-altitude operation / Service precautions / Corrosion control / Gearcase lubrication / Propeller / Trim tab adjustment / Gear housing / Water pump / Gearcase disassembly / assembly / Jet drive models / Jet pump unit maintenance / Jet pump unit service / Bearing housing / Water intake housing liner / Specifications
• Trim and tilt systems / Manual tilt systems / Power trim and tilt systems / Power trim and tilt system service / Specifications
• Autoblend II injection system / Constant-ratio oil injection--40 hp and 30 Jet (4-cylinder) / Variable-ratio oil injection / Specifications
• Manual rewind starters / Remote controls / Specifications
• WIRING DIAGRAMS,Models covered:,1994 1995 1996 1997 Mercury/Mariner 2.5 HP,1994 1995 1996 1997 Mercury/Mariner 3.3 HP,1994 1995 1996 1997 Mercury/Mariner 4 HP,1994 1995 1996 1997 Mercury/Mariner 5 HP,1994 1995 1996 1997 Mercury/Mariner 6 HP,1994 1995 1996 1997 Mercury/Mariner 8 HP,1994 1995 1996 1997 Mercury/Mariner 9.9 HP 1994 1995 1996 1997 Mercury/Mariner 15 HP,1994 1995 1996 1997 Mercury/Mariner 20 HP,1994 1995 1996 1997 Mercury/Mariner 20 Jet,1994 1995 1996 1997 Mercury/Mariner 25 HP,1994 1995 1996 1997 Mercury/Mariner 30 HP,1994 1995 1996 1997 Mercury/Mariner 30 Jet,1994 1995 1996 1997 Mercury/Mariner 40 HP,1994 1995 1996 1997 Mercury/Mariner 45 Jet,1994 1995 1996 1997 Mercury/Mariner 50 HP,1994 1995 1996 1997 Mercury/Mariner 60 HP,Clymer Manuals Mercury/Mariner 2.5 HP Manual,Clymer Manuals Mercury/Mariner 3.3 HP Manual,Clymer Manuals Mercury/Mariner 4 HP Manual,Clymer Manuals Mercury/Mariner 5 HP Manual,Clymer Manuals Mercury/Mariner 6 HP Manual,Clymer Manuals Mercury/Mariner 8 HP Manual,Clymer Manuals Mercury/Mariner 9.9 HP Manual,Clymer Manuals Mercury/Mariner 15 HP Manual,Clymer Manuals Mercury/Mariner 20 HP Manual,Clymer Manuals Mercury/Mariner 20 Jet Manual,Clymer Manuals Mercury/Mariner 25 HP Manual,Clymer Manuals Mercury/Mariner 30 HP Manual,Clymer Manuals Mercury/Mariner 30 Jet Manual,Clymer Manuals Mercury/Mariner 40 HP Manual,Clymer Manuals Mercury/Mariner 45 Jet Manual,Clymer Manuals Mercury/Mariner 50 HP Manual,Clymer Manuals Mercury/Mariner 60 HP Manual,Clymer Manuals Mercury/Mariner 2.5 HP Online Manual,Clymer Manuals Mercury/Mariner 3.3 HP Online Manual,Clymer Manuals Mercury/Mariner 4 HP Online Manual,Clymer Manuals Mercury/Mariner 5 HP Online Manual,Clymer Manuals Mercury/Mariner 6 HP Online Manual,Clymer Manuals Mercury/Mariner 8 HP Online Manual,Clymer Manuals Mercury/Mariner 9.9 HP Online Manual,Clymer Manuals Mercury/Mariner 15 HP Online Manual,Clymer Manuals Mercury/Mariner 20 HP Online Manual,Clymer Manuals Mercury/Mariner 20 Jet Online Manual,Clymer Manuals Mercury/Mariner 25 HP Online Manual,Clymer Manuals Mercury/Mariner 30 HP Online Manual,Clymer Manuals Mercury/Mariner 30 Jet Online Manual,Clymer Manuals Mercury/Mariner 40 HP Online Manual,Clymer Manuals Mercury/Mariner 45 Jet Online Manual,Clymer Manuals Mercury/Mariner 50 HP Online Manual,Clymer Manuals Mercury/Mariner 60 HP Online Manual,Mercury/Mariner 2.5 HP (1994-1997),Mercury/Mariner 3.3 HP (1994-1997),Mercury/Mariner 4 HP (1994-1997),Mercury/Mariner 5 HP (1994-1997),Mercury/Mariner 6 HP (1994-1997),Mercury/Mariner 8 HP (1994-1997),Mercury/Mariner 9.9 HP (1994-1997),Mercury/Mariner 15 HP (1994-1997),Mercury/Mariner 20 HP (1994-1997),Mercury/Mariner 20 Jet (1994-1997),Mercury/Mariner 25 HP (1994-1997),Mercury/Mariner 30 HP (1994-1997),Mercury/Mariner 30 Jet (1994-1997),Mercury/Mariner 40 HP (1994-1997),Mercury/Mariner 45 Jet (1994-1997),Mercury/Mariner 50 HP (1994-1997),Mercury/Mariner 60 HP (1994-1997)