Honda XR600R-XR650L (1993-2007) Service and Repair Manual Online Manual
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Description
This Online Clymer Repair Manual is an essential digital resource for anyone looking to service or repair their motorcycle at home. Whether you're riding at the weekend or using your bike for a daily commute, you don't want your plans disrupted - performing regular maintenance is…
Benefits
Written from Hands-On Experience
Follow insights from a complete machine teardown
Written from Hands-On Experience
Take on tasks with insights from a full vehicle teardown
Clear Step-by-Step Instructions & Photos
Make every repair and service task easy to execute
Clear Step-by-Step Instructions & Photos
Take on tasks with insights from a full vehicle teardown
Work with Confidence
Notes, cautions and warnings guide you through each procedure
Work with Confidence
Take on tasks with insights from a full vehicle teardown
Cut-Back on Costs
Learn the essential skills to help you work independently
Cut-Back on Costs
Take on tasks with insights from a full vehicle teardown
Locate Content Quickly
A detailed index and reference data section helps you find what you need
Locate Content Quickly
Take on tasks with insights from a full vehicle teardown
Color Wiring Diagrams
Translate complex work with easy-to-follow schematics
Color Wiring Diagrams
Take on tasks with insights from a full vehicle teardown
More Information
Table of Contents
Chapter One / General Information, Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
Electrical component replacement / Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Starting system (XR650L) / Charging system (XR650L) / Ignition system / Front suspension and steering / Rear suspension / Brakes
Pre-ride inspection / Engine oil / Oil line strainer / Oil strainer screen / Air filter / Control cable inspection and lubrication / Clutch lever adjustment / Drive chain / Wheel bearing inspection / Emission control system (XR650L) / Spark plug / Valve clearance adjustment / Starter decompression lever adjustment (XR600R) / Compression test / Tune up
Cylinder head cover and camshaft / Camshaft chain tensioner / Cylinder head / Valves and components / Cylinder / Piston, pin and rings
Clutch cable / Right crankcase cover / Clutch release lever / External shift mechanism
Internal shift mechanism
Carburetor / Adjustments / Throttle cable / Choke cable / Fuel tank / Fuel valve / Crankcase breather system / Evaporative emission control system / Pulse seondary air injection system / Air box
Charging system / Alternator / Voltage regulator-rectifier / Ignition system / Ignition control module / Pulse generator / Ignition coil / Starting system / Starter / Starter relay / Clutch diode / Lighting system / Switches / Instrument cluster / Horn / Fuses
Front and rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprockets / Tires / Wheel balance
Handlebar / Handlebar grips / Front fork / Steering head / Steering play check and adjustment / Steering head bearing races
Shock absorber / Shock linkage / Swing arm
Brake fluid / Brake service / Front and rear brake pads / Front and rear brake caliper / Front and rear brake master cylinder / Brake hose replacement / Brake disc / Brake pedal / Brake system draining / Brake bleeding
Left side cover / Right side cover / Seat / Left hand guard / Right hand guard / Front fender / Rear fender / Air shroud (XR650L) / Frame guard / Sidestand
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Empower Yourself with DIY
Save Money on Motorcycle Maintenance & Repairs
When surveyed, our manual owners said they saved $3,993 on average every year by working on their own vehicle. Learn the skills to keep your bike on the road with a Clymer manual.
Customer Testimonials
Trusted by DIYers Since 1960
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Customer Review
Clymer is Simply The Best
"I have a shop manual for my 2003 Yamaha Roadstar and use it whenever I need to service the bike, even if it is something I haven’t done before. I knew the manual for my Rancher would be just as outstanding as the Roadster manual. Clymer is simply the best, thank you for great products."
5 out of 5 Trustpilot stars
Customer Review
Just What I Needed
"The Clymer Manual is just what I needed. The Wiring Diagrams are extremely helpful. The methods outlined for troubleshooting electrical problems were perfect. The pictures of component locations were helpful, but would have liked to have seen more component diagrams."
5 out of 5 Trustpilot stars
Customer Review
These Manuals Are Invaluable
"I have been using Haynes and Clymer manuals for close to 45 years. I have built numerous British and American motorcycles as well as many muscle cars and repairs and rebuilds of my daily drivers. These manuals are invaluable to me and I actually have 2 full shelves just for all my manuals."
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For decades Clymer's step-by-step instructions have been the go-to for professionals and DIY enthusiasts alike.
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Categories
Other vehicle types include tractors, ATVs, marine and snowmobiles.
Other vehicle types include tractors, ATVs, marine and snowmobiles.
Other vehicle types include tractors, ATVs, marine and snowmobiles.
What Is A VIN Number?
You can find your VIN on your vehicle's registration card, on the front of the driver's side dashboard, or inside the driver's side door.