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Clymer

Mercury Mariner 2.5-60 HP Two Stroke Outboards (1998-2002) Service Repair Manual Online Manual

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Description

Mercury/Mariner 2.5-60 hp 2-stroke outboard motors manual.


Mercury/Mariner 2.5 - 60 HP Two-Stroke Outboard Service and Repair Manuals, 1998-2006 B725This manual covers seventeen Mercury/Mariner 2-stroke outboard motors ranging from 2.5 HP to 60 HP. Clymer Marine an...

More Information

  • Table of Contents

    • Safety / Basic hand tools / Test equipment / Service hints / Special tips / Mechanics techniques
    • Safety precautions / Terminology and test equipment / Operating requirements / Starting system / Lighting coil / Battery charging system / Electrical accessories / Ignition system / Capacitor discharge ignition (CDI) (2.5, 3.3, 4 and 5 hp) / Alternator-driven ignition (6-25 hp except 1998 20 jet) / Alternator-driven ignition (1998 20 jet) / Capacitor discharge module (CDM) ignition (30 and 40 hp two-cylinder models) / Capacitor discharge module (CDM) ignition (40-60 hp three-cylinder models) / Fuel system Fuel primer and enrichment systems / Engine temperature and overheating / Boat wiring harness standard wire colors / Battery cable recommendations / Starting system troubleshooting / Charging system troubleshooting / Ignition system troubleshooting / Fuel system troubleshooting / Electric starter specifications / Charging system specifications / Stator resistance specifications (battery charging/lighting circuit) / CDI ignition system specifications / Ignition stator resistance specifications / Ignition system identification / Specifications
    • Hour meter / Fuels and lubrication / Fuel mixing ratio / Gearcase lubricant change Off-season storage / Anticorrosion maintenance / Engine submersion / Cooling system flushing / Tune-up / Compression test / Spark plugs / Ignition timing / Torque specifications / Maintenance schedule / Spark plug recommendations / Lubricant capacity / Specifications
    • Safety precautions / General information / Synchronization and linkage procedures / Specifications
    • Fuel pump / Carburetors / Fuel primer solenoid (6-25 hp and 20 jet remote control models) / Fuel primer valve (30-60 hp remote control models) / Engine mounted primer bulb (30-55 hp manual start models) / Antisiphon devices / Fuel filters / Fuel tanks / Fuel hose and primer bulb / Reed valve service / Fuel bleed (recirculation) system / Specifications
    • Battery / Charging system / Fuses / Starting systems / Capacitor discharge ignition (2.5-5 hp models) / Alternator driven capacitor discharge ignition system (6-25 hp models) / Capacitor discharge module (CDM) ignition (30-60 hp models) / Torque specifications / Battery capacity (hours) / Battery cable recommendations / Battery state of charge / Boat wiring harness standard wire colors
    • Service considerations / Model identifications / Power head break-in / Service recommendations / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Power head removal/installation / Power head disassembly / Cleaning and inspection / Power head assembly / Specifications
    • Gearcase operation / Gear ratio / High-altitude operation / Service precautions / Corrosion control / Gearcase lubrication / Propeller / Trim tab adjustment / Gear housing / Water pump / Gearcase disassembly/assembly / Torque specifications / Gear ratio and approximate lubricant capacity / Specifications
    • Jet pump unit service
    • Power trim and tilt systems / Power trim and tilt system service
    • Oil injection system capacity / Oil pump output specifications / Specifications
    • Specifications
    • Commander 3000 control / Specifications,WIRING DIAGRAMS,Models covered:,1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 2.5 HP,1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 3.3 HP,1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 4 HP,1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 5 HP,1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 6 HP,1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 8 HP,1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 9.9 HP,1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 15 HP,1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 20 HP,1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 25 HP,1998 1999 2000 2001 2002 Mercury/Mariner 30 HP,1998 1999 2000 2001 2002 Mercury/Mariner 40 HP,1998 1999 2000 2001 2002 Mercury/Mariner 50 HP,1998 1999 2000 2001 2002 Mercury/Mariner 60 HP,1998 1999 2000 2001 2002 Mercury/Mariner 20 Jet,1998 1999 2000 2001 2002 Mercury/Mariner 30 Jet,1998 1999 2000 2001 2002 Mercury/Mariner 45 Jet,Clymer Manuals Mercury/Mariner 2.5 HP Manual,Clymer Manuals Mercury/Mariner 3.3 HP Manual,Clymer Manuals Mercury/Mariner 4 HP Manual,Clymer Manuals Mercury/Mariner 5 HP Manual,Clymer Manuals Mercury/Mariner 6 HP Manual,Clymer Manuals Mercury/Mariner 8 HP Manual,Clymer Manuals Mercury/Mariner 9.9 HP Manual,Clymer Manuals Mercury/Mariner 15 HP Manual,Clymer Manuals Mercury/Mariner 20 HP Manual,Clymer Manuals Mercury/Mariner 25 HP Manual,Clymer Manuals Mercury/Mariner 30 HP Manual,Clymer Manuals Mercury/Mariner 40 HP Manual,Clymer Manuals Mercury/Mariner 50 HP Manual,Clymer Manuals Mercury/Mariner 60 HP Manual,Clymer Manuals Mercury/Mariner 20 Jet Manual,Clymer Manuals Mercury/Mariner 30 Jet Manual,Clymer Manuals Mercury/Mariner 45 Jet Manual,Clymer Manuals Mercury/Mariner 2.5 HP Online Manual,Clymer Manuals Mercury/Mariner 3.3 HP Online Manual,Clymer Manuals Mercury/Mariner 4 HP Online Manual,Clymer Manuals Mercury/Mariner 5 HP Online Manual,Clymer Manuals Mercury/Mariner 6 HP Online Manual,Clymer Manuals Mercury/Mariner 8 HP Online Manual,Clymer Manuals Mercury/Mariner 9.9 HP Online Manual,Clymer Manuals Mercury/Mariner 15 HP Online Manual,Clymer Manuals Mercury/Mariner 20 HP Online Manual,Clymer Manuals Mercury/Mariner 25 HP Online Manual,Clymer Manuals Mercury/Mariner 30 HP Online Manual,Clymer Manuals Mercury/Mariner 40 HP Online Manual,Clymer Manuals Mercury/Mariner 50 HP Online Manual,Clymer Manuals Mercury/Mariner 60 HP Online Manual,Clymer Manuals Mercury/Mariner 20 Jet Online Manual,Clymer Manuals Mercury/Mariner 30 Jet Online Manual,Clymer Manuals Mercury/Mariner 45 Jet Online Manual,Mercury/Mariner 2.5 HP (1998-2006),Mercury/Mariner 3.3 HP (1998-2006),Mercury/Mariner 4 HP (1998-2006),Mercury/Mariner 5 HP (1998-2006),Mercury/Mariner 6 HP (1998-2006),Mercury/Mariner 8 HP (1998-2006),Mercury/Mariner 9.9 HP (1998-2006),Mercury/Mariner 15 HP (1998-2006),Mercury/Mariner 20 HP (1998-2006),Mercury/Mariner 25 HP (1998-2006),Mercury/Mariner 30 HP (1998-2006),Mercury/Mariner 40 HP (1998-2006),Mercury/Mariner 50 HP (1998-2006),Mercury/Mariner 60 HP (1998-2006),Mercury/Mariner 20 Jet (1998-2006),Mercury/Mariner 30 Jet (1998-2006),Mercury/Mariner 45 Jet (1998-2006)

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