Promo banner
  • DIY experts since 1960
  • Manual owners save $3,993 USD on average each year
  • Over 200 million manuals sold worldwide

Chilton

Ford Super Duty F-250 and F-350 Pick-Ups (1999-2010) and Ford Excursion (2000-2005) Chilton Repair Manual

$44.95

  • Free shipping on orders over $49.00
  • Dispatched in 1-2 business days
  • The original print manual

Description

Maintain, service, and repair your Ford Super Duty truck or Excursion with confidence using the Chilton Total Car Care Manual. Whether you’re handling routine maintenance or tackling more involved repairs, this printed manual offers detailed, easy-to-follow guidance for DIYers of all levels.

Backed by decades of mechanical expertise, Chilton manuals are built on full vehicle teardowns—so you get trusted information that works in the real world. From fluid changes to full engine work, everything is covered with clear diagrams and practical tips.

What’s Included:

  • Printed repair manual shipped from our US warehouse
  • Step-by-step instructions based on a full teardown and rebuild
  • Large photos and illustrations to guide each job
  • Wiring diagrams for key vehicle systems
  • Beginner-friendly tips from professional mechanics
  • Covers maintenance, diagnostics, and major repairs

Vehicles Covered:

  • Ford F-250 Super Duty (1999–2010)
  • Ford F-350 Super Duty (1999–2010)
  • Ford Excursion (2000–2005)

Top 3 Common Issues with These Models:

  1. EGR valve and oil cooler failure – Common on 6.0L diesel engines, often leading to overheating or engine damage.
  2. Faulty camshaft position sensors – A leading cause of stalling or no-start conditions.
  3. Suspension wear and steering slop – Especially in lifted or high-mileage trucks, causing unstable handling.

Whether you’re saving money or building skills, the Chilton Repair Manual gives you the know-how to keep your truck in top condition. Perfect for DIY maintenance, upgrades, and troubleshooting—without expensive shop visits.

Order your copy today and take control of your truck’s care.

More Information

  • Table of Contents

    • Chapter 1: Tune-Up and Routine Maintenance
    • Chapter 2: Engines and General Engine Overhaul procedures
    • Chapter 3: Cooling, Heating and AC Systems
    • Chapter 4: Fuel and Exhaust Systems
    • Chapter 5: Engine Electrical Systems
    • Chapter 6: Emissions and Engine Control Systems
    • Chapter 7: Manual and Automatic Transmissions
    • Chapter 8: Clutch and Driveline
    • Chapter 9: Brakes
    • Chapter 10: Suspension and Steering Systems
    • Chapter 11: Body
    • Chapter 12: Chassis Electrical System and Wiring Diagrams Glossary and Master Index
  • Coverage

    Ford Super Duty Pick-Ups/Excursion 1999-10 covering all models of Super Duty F-250 and F-350 (1999-10) and Ford Excursion (2000-05) for 2 and 4 wheel drive (gas and diesel engines). Does not include F-450 or F-550 models.

  • Exclusions

    • Does not include F-450 or F-550 models

Benefits

  • Tackle Service & Repair With Ease
    Chilton's car manuals contain advice for all skill levels

    Tackle Service & Repair With Ease

    Chilton manuals offer clear, step-by-step guidance, making car repairs accessible for beginners and pros alike. With detailed diagrams and comprehensive instructions, they simplify even complex tasks.

    Whether you're a DIYer or an experienced mechanic, Chilton manuals are your trusted go-to resource.

  • Detailed Images and Diagrams
    Break down complex tasks with clear photography and illustrations

    Detailed Images and Diagrams

    Chilton manuals feature detailed images and diagrams that clarify each step of a repair process. The visuals break down complex components, making it easier to identify parts and understand procedures. Whether you're a novice or an expert, these illustrations help ensure accuracy and confidence in every job.

  • Based on a Teardown & Rebuild
    Take a thorough approach to your next DIY task

    Based on a Teardown & Rebuild

    Chilton manuals provide comprehensive teardown and rebuild instructions for a wide range of vehicles. With detailed step-by-step guidance, they cover everything from disassembly to reassembly, ensuring each part is correctly handled and reinstalled. Their thorough approach, paired with detailed diagrams and images, helps both beginners and experienced mechanics tackle complete engine or system overhauls with confidence.

  • A Print DIY Book
    Make notes in the margins, and keep it on your bookshelf for when you need it most

    A Print DIY Book

    Sometimes traditional is best! Choose a Chilton print manual and keep it in your garage or bookshelf for the next DIY project.

Pickup driving through the Rocky Mountains

Why Choose Chilton

The First Step In Repair

With large images and clear instructions, Chilton manuals help DIYers and professionals confidently handle auto repairs.

Gain knowledge, take control, and start saving money with Chilton today.

Customer Testimonials

Trusted By DIYers Since 1960

Not the Right Manual?

Search for Your Vehicle

Enter your make/model, license plate or VIN to find manuals that match your vehicle.