• DIY experts since 1960
  • Manual owners save $3,993 on average each year
  • Over 200 million manuals sold worldwide

Clymer

Suzuki Volusia (01-04) & Boulevard C50 (05-19) Clymer Repair Manual

$51.95

Available Formats
  • Free shipping on orders over $49.00
  • Dispatched in 1-2 business days
  • The original print manual

Description

This Clymer Repair Manual is an essential resource for anyone looking to service or repair their motorcycle at home. Whether you're riding at the weekend or using your bike for a daily commute, you don't want your plans disrupted - performing regular maintenance is crucial to keep things runni...

Benefits

  • Written from Hands-On Experience
    Follow insights from a complete machine teardown

    Written from Hands-On Experience

    Take on tasks with insights from a full vehicle teardown

  • Clear Step-by-Step Instructions & Photos
    Make every repair and service task easy to execute
  • Work with Confidence
    Notes, cautions and warnings guide you through each procedure
  • Cut-Back on Costs
    Learn the essential skills to help you work independently
  • Locate Content Quickly
    A detailed index and reference data section helps you find what you need
  • Color Wiring Diagrams
    Translate complex work with easy-to-follow schematics

More Information

  • Table of Contents

    • Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
    • Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Oil pressure test / Leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system (carbureted models) / Electronic diagnostic system / Electrical testing / Lighting system / Charging system / Ignition system / Starting system / Suspension and steering / Brake system
    • Pre-ride check list / Maintenance schedule / Tires and wheels / Battery / Periodic lubrication / Engine oil and filter change / Periodic maintenance / Non-scheduled maintenance / Tune-up / Valve clearance / Compression test / Spark plugs / Ignition timing / Fuel system adjustment / Specifications
    • Cylinder head cover caps / Cylinder head covers / Rocker arm assemblies / Camshafts / Cylinder head and cylinder / Cylinder head / Valves and valve components / Camshaft chain tensioner / Cylinder / Pistons and piston rings / Specifications
    • Engine removal and installation / Oil pump / Starter clutch and gears / Primary drive gear / Camshaft drive chains and drive sprockets / Secondary gear assembly / Crankcase / Crankshaft and connecting rods / Break-in / Specifications
    • Clutch cable / Clutch cover / Clutch release mechanism / External shift mechanism / Specifications
    • Internal shift mechanism / Transmission / Specifications
    • Carburetor / Pilot screw / Carburetor float height / Throttle position (TP) sensor / Carburetor heater (U.K. models) / Throttle cable / Starter (choke) cable / Air box / Fuel tank / Fuel valve / Fuel pump / Pair (air supply) system / Crankcase breather system / Evaporative emission control system (California models) / Exhaust system / Specifications
    • Electronic fuel injection (EFI) / Fuel delivery system tests / Fuel pump / Fuel pump relay / Fuel pressure regulator / Throttle cable / Air box / Throttle body / Fuel injectors / Crankshaft position (CKP) sensor / Throttle position (TP) sensor / Secondary throttle position (STP) sensor / Secondary throttle valve actuator (STVA) / Fast idle speed / Intake air pressure (IAP) sensors / Engine coolant temperature (ECT) sensor / Intake air temperature (IAT) sensor / Heated oxygen (HO2) sensor / Tip-over (TO) sensor / Fuel tank / PAIR (air supply) system / Evaporative emission control system (California models) / Exhaust system / Specifications
    • Peak voltage and resistance testing / Electrical component replacement / Electrical connectors / Charging system / Voltage regulator / rectifier / Alternator / Electronic ignition system / Igniter / Electronic control module ECM / Starter system / Starter relay / Lighting system / Switches / Relay assembly / Speedometer / Horn / Cooling system / Fuses / Wiring diagrams / Specifications
    • Coolant reservoir / Radiator / Cooling fan / Thermostat / Water pump / Cooling fan switch / Engine coolant temperature ECT switch / Specifications
    • Front wheel / Rear wheel / Front wheel hub / Rear wheel hub / Wheel service / Tires / Wheel balance / Specifications
    • Balancer weights / Handlebar / Handlebar left hand grip replacement / Steering stem and head / Steering head bearing races / Front fork / Specifications
    • Shock absorber / Final drive and driveshaft / Swing arm / Shock linkage / Bearing replacement / Specifications
    • Brake fluid selection / Brake service / Front brake pads / Front brake caliper / Front brake master cylinder / Front brake hose / Front brake disc / Brake bleeding / Rear drum brake / Rear brake pedal / Rear brake pivot lever / Specifications
    • Seats / Frame side covers / Frame head side covers / Toolbox / Sidestand / Front fender / Rear fender / Left footpeg / footrest / Right footpeg / footrest / Specifications
    • Models covered:,2005 2006 2007 2008 2009 2010 2011 Suzuki Boulevard C50,2001 2002 2003 2004 Suzuki Volusia,Clymer Manuals Suzuki Boulevard Manual,Clymer Manuals Suzuki Boulevard C50 Manual,Clymer Manuals Suzuki C50 Manual,Clymer Manuals Suzuki Volusia Manual,Clymer Manuals Suzuki Manual

  • Coverage

    Suzuki Volusia, 2001-2004

    Suzuki Boulevard C50, 2005-2019

You May Also Like

    Need Help Choosing?

    Your DIY Solutions Explained

    • Save up to 50%

      Print & Online Bundle

      No compromises. Get both the online and print manuals for an exclusive deal price.

      • Own Both Print and Online
      • Includes All Bonus Content
      • Best Value for Money

    • Print Manual

      The tried-and-tested original. Keep it in your toolbox for when you need it most.

      • Original Print Format
      • Dispatches in 1-2 Days
      • Great Hands-On Reference

    • Online Manual

      Get all of the DIY content that's in a printed manual, but on your tablet, phone or PC.

      • Available Immediately
      • Easy to Print Out
      • Extra Bonus Content
      Motorcycle handlebars and leather gloves

      Empower Yourself with DIY

      Save Money on Motorcycle Maintenance & Repairs

      When surveyed, our manual owners said they saved $3,993 on average every year by working on their own vehicle. Learn the skills to keep your bike on the road with a Clymer manual.

      Customer Testimonials

      Trusted by DIYers Since 1960

      • Customer Review

        Clymer is Simply The Best

        "I have a shop manual for my 2003 Yamaha Roadstar and use it whenever I need to service the bike, even if it is something I haven’t done before. I knew the manual for my Rancher would be just as outstanding as the Roadster manual. Clymer is simply the best, thank you for great products."

      • Customer Review

        Just What I Needed

        "The Clymer Manual is just what I needed. The Wiring Diagrams are extremely helpful. The methods outlined for troubleshooting electrical problems were perfect. The pictures of component locations were helpful, but would have liked to have seen more component diagrams."

      • Customer Review

        These Manuals Are Invaluable

        "I have been using Haynes and Clymer manuals for close to 45 years. I have built numerous British and American motorcycles as well as many muscle cars and repairs and rebuilds of my daily drivers. These manuals are invaluable to me and I actually have 2 full shelves just for all my manuals."

        Motorcycle down Route 66

        Be Ready to Ride with a Clymer Suzuki Manual

        For decades Clymer's step-by-step instructions have been the go-to for professionals and DIY enthusiasts alike.

        Not the Right Manual?

        Search for Your Vehicle

        Enter your make/model, license plate or VIN to find manuals that match your vehicle.

        First Select Your Vehicle Type *