Clymer
Kawasaki Ninja ZX-6 Motorcycle (1990-2004) Service Repair Manual
$51.95
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Description
This Clymer Repair Manual is an essential resource for anyone looking to service or repair their motorcycle at home. Whether you're riding at the weekend or using your bike for a daily commute, you don't want your plans disrupted - performing regular maintenance is crucial to keep…
Benefits
- Written from Hands-On ExperienceFollow insights from a complete machine teardown
Written from Hands-On Experience
Take on tasks with insights from a full vehicle teardown
- Clear Step-by-Step Instructions & PhotosMake every repair and service task easy to execute
Clear Step-by-Step Instructions & Photos
Take on tasks with insights from a full vehicle teardown
- Work with ConfidenceNotes, cautions and warnings guide you through each procedure
Work with Confidence
Take on tasks with insights from a full vehicle teardown
- Cut-Back on CostsLearn the essential skills to help you work independently
Cut-Back on Costs
Take on tasks with insights from a full vehicle teardown
- Locate Content QuicklyA detailed index and reference data section helps you find what you need
Locate Content Quickly
Take on tasks with insights from a full vehicle teardown
- Color Wiring DiagramsTranslate complex work with easy-to-follow schematics
Color Wiring Diagrams
Take on tasks with insights from a full vehicle teardown
More Information
Table of Contents
This Kawasaki Ninja Manual is 624 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATIONCHAPTER TWO / TROUBLESHOOTINGCHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPCHAPTER FOUR / ENGINE TOP ENDCHAPTER FIVE / ENGINE LOWER ENDCHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISMCHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISMCHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMSCHAPTER NINE / ELECTRICAL SYSTEMCHAPTER TEN / COOLING SYSTEMCHAPTER ELEVEN / FRONT SUSPENSION AND STEERINGCHAPTER TWELVE / REAR SUSPENSIONCHAPTER THIRTEEN / BRAKESCHAPTER FOURTEEN / BODY AND FRAMEINDEX WIRING DIAGRAMS
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Special tips / Fasteners / Lubricants / Threadlocking compound / Expendable supplies / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic's tips / Ball bearing replacement / Seals / Riding safety / Storage / Specifications Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakage test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes Pre-ride check list / Maintenance schedule / Oil and filter change / Engine oil pressure test / Air filter cleaning and oiling / Periodic lubrication / Periodic maintenance / Unscheduled maintenance / Tune-up / Valve clearance adjustment / Compression test / Spark plugs / Ignition timing / Carburetor idle mixture / Carb synchronization / Specifications Engine principles / Cylinder head cover / Camshaft / Camshaft chain tensioner / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Specifications Servicing the engine in the frame / Engine removal and installation / Oil pump / Oil pan, oil pipe and strainer / Oil pressure relief valve / Oil cooler and upper hose / Stator coil and left-hand crankcase cover / Alternator rotor, starter clutch and gears / Crankcase / Shift lever needle bearing replacement / Crankshaft / Connecting rods / Camshaft chain / Engine break-in / Specifications Clutch cover / Clutch cable / Clutch release mechanism / External gearshift mechanism / Specifications Engine drive sprocket cover / Engine drive sprocket / Transmission / Internal gearshift mechanism / Specifications Carburetor operation / Carburetor separation / Fuel level / Float height / Throttle cables / Choke cable / Air filter air box / Fuel tank / Fuel shutoff valve / Fuel pump / Clean air system / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications Basic information / Charging system / Stator coil / Regulator/rectifier / Ignition system / IC igniter unit / Ignition coil / Timing rotor and pickup coil / Starting system / Starter system / Lighting system / Switches / Components / Fuel pump and relay / Thermostatic fan switch / Low fuel level warning system / Fuel level system / Junction box and fuses / Wiring and connectors / Wiring diagrams / Specifications Hoses and hose clamps / Cooling system inspection / Coolant reservoir tank / Radiator and fan / Cooling fan / Thermostat / Water pump / Thermostatic fan switch and water temperature sensor / Specifications Front wheel and hub / Wheels / Handlebar / Handlebar left-hand grip / Steering stem and head / Steering head bearing race / Steering stem bearing / Front forks / Fork service / Specifications Rear wheel and hub / Rear coupling and driven sprocket / Drive chain / Shock absorber / Swing arm and shock linkage / Suspension linkage / Specifications Disc brakes / Brake pad / Caliper / Master cylinder / Brake hose / Brake disc / Bleeding the system / Rear brake pedal and arm / Specifications Seat / Front fender / Frame side covers and grab rail / Front fairing / Centerstand / Sidestand / Footpegs / Specifications Models covered: 1990 1991 1992 1993 Kawasaki ZX600 D (U.S. & Canada) 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Kawasaki ZX600 E (U.S. & Canada) 1990 1991 1992 1993 Kawasaki ZZ-R600 D (U.K.) 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 Kawasaki ZZ-R600 E (U.K.) ZX 600 ZZR 600 ZZR600 ZX6 Ninja Clymer Manuals Kawasaki Ninja ZX600 D Manual Clymer Manuals Kawasaki Ninja ZX600 E Manual Clymer Manuals Kawasaki Ninja ZZ-R600 D Manual Clymer Manuals Kawasaki Ninja ZZ-R600 E Manual Clymer Manuals Kawasaki ZX-6 Manual
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Customer Review
Clymer is Simply The Best
"I have a shop manual for my 2003 Yamaha Roadstar and use it whenever I need to service the bike, even if it is something I haven’t done before. I knew the manual for my Rancher would be just as outstanding as the Roadster manual. Clymer is simply the best, thank you for great products."
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Customer Review
Just What I Needed
"The Clymer Manual is just what I needed. The Wiring Diagrams are extremely helpful. The methods outlined for troubleshooting electrical problems were perfect. The pictures of component locations were helpful, but would have liked to have seen more component diagrams."
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Customer Review
These Manuals Are Invaluable
"I have been using Haynes and Clymer manuals for close to 45 years. I have built numerous British and American motorcycles as well as many muscle cars and repairs and rebuilds of my daily drivers. These manuals are invaluable to me and I actually have 2 full shelves just for all my manuals."

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