Kawasaki KLR650 Motorcycle (1987-2007) Service Repair Manual Online Manual
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Description
This Online Clymer Repair Manual is an essential digital resource for anyone looking to service or repair their motorcycle at home. Whether you're riding at the weekend or using your bike for a daily commute, you don't want your plans disrupted - performing regular maintenance is…
Benefits
Written from Hands-On Experience
Follow insights from a complete machine teardown
Written from Hands-On Experience
Take on tasks with insights from a full vehicle teardown
Clear Step-by-Step Instructions & Photos
Make every repair and service task easy to execute
Clear Step-by-Step Instructions & Photos
Take on tasks with insights from a full vehicle teardown
Work with Confidence
Notes, cautions and warnings guide you through each procedure
Work with Confidence
Take on tasks with insights from a full vehicle teardown
Cut-Back on Costs
Learn the essential skills to help you work independently
Cut-Back on Costs
Take on tasks with insights from a full vehicle teardown
Locate Content Quickly
A detailed index and reference data section helps you find what you need
Locate Content Quickly
Take on tasks with insights from a full vehicle teardown
Color Wiring Diagrams
Translate complex work with easy-to-follow schematics
Color Wiring Diagrams
Take on tasks with insights from a full vehicle teardown
More Information
Table of Contents
This Kawasaki Motorcycle Manual is 344 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATIONCHAPTER TWO / TROUBLESHOOTINGCHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPCHAPTER FOUR / ENGINE TOP ENDCHAPTER FIVE / ENGINE LOWER ENDCHAPTER SIX / CLUTCH / GEARSHIFT GEAR SHIFT LINKAGE AND LUBRICATION SYSTEMCHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISMCHAPTER EIGHT / FUEL SYSTEMCHAPTER NINE / ELECTRICAL SYSTEMCHAPTER TEN / COOLING SYSTEMCHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAINCHAPTER TWELVE / FRONT SUSPENSION AND STEERINGCHAPTER THIRTEEN / REAR SUSPENSIONCHAPTER FOURTEEN / BRAKESCHAPTER FIFTEEN / BODYCOLOR WIRING DIAGRAMS
Manual organization / Warnings, cautions and notes / Safety / Warning labels / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications Operating requirements / Starting the engine / Four-stroke operating principles / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine leakdown test / Leak-down tester / Clutch / Gear shift linkage and transmission / Brakes Pre-ride inspection / Break in / Engine oil and filter change / Fork oil change / Air filter / Cable lubrication / Drive chain cleaning and lubrication / Air filter housing draining / Muffler and spark arrestor cleaning / Balancer chain tensioner adjustment / Carburetor float chamber draining / Cooling system inspection / Drive chain adjustment / Throttle and clutch cable adjustment / Brake pedal adjustment / Idle speed and mixture adjustment / Engine timing check / Compression check / Spark plug plugs / Specifications Exhaust system / Cylinder head cover / Camshafts cam shafts camshaft shaft / Cam chain tensioner / Cylinder head / Valves / Cylinder / Piston / Piston rings / Specifications Engine removal installation / Cam chain lower guide / Left crankcase crank case cover / Engine balancer / Crankcase crank case / Seal replacement / Crankshaft crank shaft / Specifications Right crankcase cover / Clutch / External gear shift linkage / Oil pump / Primary drive gear / Clutch cable replacement / Kick starter kickstarter / Specifications Input shaft / Output shaft / Transmission inspection / Specifications Carburetor carb / Cleaning inspection adjustment / Float / Fuel valve / Evaporative emissions control system / Air filter housing / Specifications Resistance testing / Continuity testing / Alternator / Stator and pickup pick up coil / Rotor and starter clutch / Starter / Ignition system / Lighting system / Fan / Water temperature gauge and sending unit / Turn signal relay / Start button / Kill switch / Specifications Safety precautions / Radiator / Fan / Thermostat / Water pump / Specifications Speedometer drive unit / Front and rear wheel wheels / Hub hubs / Rim and spoke service / Drive chain / Sprocket / Specifications Handlebar / Steering head and stem / Front forks / Specifications Link-type suspension system / Shock absorber / Linkage / Swingarm / Specifications Brake pad removal installation / Front and rear caliper / Master cylinder / Brake pedal / Brake fluid bleeding / Specifications Side covers / Seat / Fuel tank / Radiator covers / Skid plate / Front fender / Fairing / Sub frame / Specifications Models covered: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 KLR650 KLR 650 Dual Sport Dualsport Clymer Manuals Kawasaki KLR650 Manual Clymer Manuals Kawasaki KLR650 Online Manual
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Customer Review
Clymer is Simply The Best
"I have a shop manual for my 2003 Yamaha Roadstar and use it whenever I need to service the bike, even if it is something I haven’t done before. I knew the manual for my Rancher would be just as outstanding as the Roadster manual. Clymer is simply the best, thank you for great products."
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Customer Review
Just What I Needed
"The Clymer Manual is just what I needed. The Wiring Diagrams are extremely helpful. The methods outlined for troubleshooting electrical problems were perfect. The pictures of component locations were helpful, but would have liked to have seen more component diagrams."
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These Manuals Are Invaluable
"I have been using Haynes and Clymer manuals for close to 45 years. I have built numerous British and American motorcycles as well as many muscle cars and repairs and rebuilds of my daily drivers. These manuals are invaluable to me and I actually have 2 full shelves just for all my manuals."
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Categories
Other vehicle types include tractors, ATVs, marine and snowmobiles.
Other vehicle types include tractors, ATVs, marine and snowmobiles.
Other vehicle types include tractors, ATVs, marine and snowmobiles.
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