Promo banner
  • DIY experts since 1960
  • Manual owners save $3,993 on average each year
  • Over 200 million manuals sold worldwide

Clymer

Honda XL/XR75, XL/XR80 & XL/XR100 Series Motorcycle (1975-1991) Service Repair Manual - Digital Edition

$34.95

Available Formats
  • Access using your Haynes account
  • Available to use immediately
  • No shipping fees

Description

This Online Clymer Repair Manual is an essential digital resource for anyone looking to service or repair their motorcycle at home. Whether you're riding at the weekend or using your bike for a daily commute, you don't want your plans disrupted - performing regular maintenance is crucial to ke...

Benefits

  • Written from Hands-On Experience
    Follow insights from a complete machine teardown

    Written from Hands-On Experience

    Take on tasks with insights from a full vehicle teardown

  • Clear Step-by-Step Instructions & Photos
    Make every repair and service task easy to execute
  • Work with Confidence
    Notes, cautions and warnings guide you through each procedure
  • Cut-Back on Costs
    Learn the essential skills to help you work independently
  • Locate Content Quickly
    A detailed index and reference data section helps you find what you need
  • Color Wiring Diagrams
    Translate complex work with easy-to-follow schematics

More Information

  • Table of Contents

    • Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Front suspension and steering / Brake problems
    • Routine checks / Pre-checks / Service intervals / Tires and wheels / Crankcase breather hoses (XL series models) / Battery (XL series models) / Periodic lubrication / Periodic maintenance / Engine tune-up
    • Engine principles / Engine cooling / Servicing engine in frame / Engine removal/installation / Cylinder head and camshaft / Camshaft and rocker assemblies / Cam chain / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Oil filter rotor and primary drive gear (1975-1976 XR75) / Primary drive gear / Oil pump / Crankcase and crankshaft / Cam chain and tensioner / Kickstarter / Break-in procedure
    • Clutch operation / Clutch / Clutch release mechanism / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / Preliminary transmission inspection (all models) / 4-speed transmission and internal shift mechanism (XR75) / 4-speed transmission and internal shift mechanism (XL75 and XL80S) / 5-speed transmission and internal shift mechanism / Internal shift mechanism inspection
    • Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable / Fuel tank / Crankcase breather system (U.S. XL series models) / Evaporative emission control system (California XL series models only) / Exhaust system
    • Charging system / Rectifier / Voltage regulator/rectifier (1982-on XL100S) / Alternator / Contact breaker point ignition / Ignition coil / Lighting system (XL series models) / Switches / Horn (XL series models) / Fuse (XL series models)
    • Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front fork
    • Rear wheel (dual-shock models) / Rear wheel (Pro-Link models) / Rear hub and driven sprocket inspection (all models) / Rear hub and driven sprocket (XR80R and XR100R) / Rear hub and driven sprocket (all other models) / Drive chain / Shock absorbers (dual-shock models) / Swing arm / Swing arm (Pro-Link models) / Pro-Link system / Shock absorber (Pro-Link models) / Pivot arm assembly
    • Drum brakes / Front brake cable / Rear brake pedal assembly
    • Sidestand / Footpegs / Frame
    • Engine starting / Engine performance / Engine tune-up / Carburetor / Electrical component replacement / Alternator / Rotor / Ignition coil / Pulse generator / CDI unit
    • WIRING DIAGRAMS,Clymer Manuals Honda XL75 Manual,Clymer Manuals Honda XR75 Manual,Clymer Manuals Honda XR80 Manual,Clymer Manuals Honda XR80R Manual,Clymer Manuals Honda XL80S Manual,Clymer Manuals Honda XR100 Manual,Clymer Manuals Honda XR100R Manual,Clymer Manuals Honda XL100S Manual
    • XL75 (1977-1979) XR75 (1975-1978) XR80 (1979-1984) XR80R (1985-1988, 1990-1991) XL80S (1980-1985) XR100 (1981-1984) XR100R (1985-1991) XL100S (1979-1985), 

Need Help Choosing?

Your DIY Solutions Explained

Motorcycle handlebars and leather gloves

Empower Yourself with DIY

Save Money on Motorcycle Maintenance & Repairs

When surveyed, our manual owners said they saved $3,993 on average every year by working on their own vehicle. Learn the skills to keep your bike on the road with a Clymer manual.

Customer Testimonials

Trusted by DIYers Since 1960

Motorcycle down Route 66

Be Ready to Ride with a Clymer Honda Manual

For decades Clymer's step-by-step instructions have been the go-to for professionals and DIY enthusiasts alike.

Not the Right Manual?

Search for Your Vehicle

Enter your make/model, license plate or VIN to find manuals that match your vehicle.

First Select Your Vehicle Type *