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Chevy Silverado

1999-2007 Chevy Silverado/GMC Sierra Pickup Truck and Related SUV Routine Maintenance FAQ

6 minute read

The GMC Sierra and Chevrolet Silverado are designed to take a licking and keep on ticking, to coin a famous advertising phrase, but you still need to maintain them to keep them running smoothly, and regular service and check-ups are essential. 

Everything in this maintenance guide comes from the Haynes Repair Manual for the Chevrolet Silverado/GMC Sierra 1999-2006, including the Avalanche, Tahoe, Suburban and Yukon SUVs models. The manual contains step-by-step instructions based on a full teardown and rebuild, and has a complete list of jobs you can do from home with simple tools and a few spare parts. 

Oil Change

Oil typeAPI “certified for gasoline engines”
Oil viscositySAE 5w-30 all temperatures
SAE 10w-30 temperatures above 0 degrees F
Oil capacity(including filter)
V6 engine4.5 quarts
V8 engine6.0 quarts
Recommended fastener torque
Engine oil drain plug18 ft-lbs

Transmission Fluid Change

Automatic transmission fluid type
1999-2005DEXRON III automatic transmission fluid
2006-2007DEXRON VI automatic transmission fluid
Manual transmission lube typeSynchromesh transmission fluid or equivalent
NV 4500Syn-torq synthetic transmission fluid or equivalent
ZF S6-650Trans-Synd synthetic transmission fluid or equivalent
Automatic transmission fluid capacity
Fluid and filter change
4L60-E/4L65-E5.0 quarts
4L80-E/4L85-E7.7 quarts
From dry, including torque converter
4L60-E/4L65-E11.2 quarts
4L80-E/4L85-E13.5 quarts
Manual transmission lube capacity
New Venture 35002.2 quarts
New Venture 45004.0 quarts
ZF S6-6506.3 quarts
Recommended fastener torque
Automatic transmission
4L60-E/4L65-E
Pan bolts97 in-lbs
Drain plug156 in-lbs
4L80-E/4L85-E
Pan bolts
2004 and 2005 models18 ft-lbs
All others97 in-lbs
Drain plug156 in-lbs
Manual transmission fill and drain plugs
New Venture 350022 ft-lbs
New Venture 450027 ft-lbs
ZF S6-65026 ft-lbs

Transfer Case and Differential Fluid Change

Manual transfer case fluid type
New Venture 261 NP2DEXRON III automatic transmission fluid (2006 and later models require DEXRON VI)
Automatic transfer case fluid type
New Venture 236 NP8, New Venture 246-NP8,GM Auto Trak II transfer case fluid
Others 1999-2005DEXRON-III automatic transmission fluid
Others 2006-2007DEXRON-VI automatic transmission fluid
Differential fluid type
Front
Selectable 4WDSAE 80W90 GL-5 gear oil
Full-time 4WDSAE 75W90 synthetic gear oil
RearSAE 75W90 synthetic gear oil
Transfer case capacity
New Venture 246-NP8
1999 through 20012.4 quarts
2002 and later2.0 quarts
New Venture 236-NP82.0 quarts
New Venture 149-NP2.4 quarts
New Venture 263-NP12.0 quarts
New Venture 149-NP32.2 quarts
New Venture 261-NP2
1999 through 20012.3 quarts
2002 and later2.0 quarts
Borg Warner 4481-NR31.5 quarts
Borg Warner 4482-NR41.5 quarts
Recommended fastener torque
Manual transmission fill and drain plugs
New Venture 350022 ft-lbs
New Venture 450027 ft-lbs
ZF S6-65026 ft-lbs
Transfer case drain/fill plug15 ft-lbs
Differential drain and fill plugs
Front differential24 ft-lbs
Rear differential
199945 ft-lbs
2000 and 200124 ft-lbs
2002 and later
Drain plug
9.75 inch ring gear20 ft-lbs
All except 9.75 inch ring gear24 ft-lbs
Fill plug
9.75 inch ring gear15 ft-lbs
All except 9.75 inch ring gear24 ft-lbs

Cooling System Flush and Fill

Engine coolant type50/50 mixture of DEX-COOL coolant and demineralized water
Cooling system capacity**
V6 engine13.0 qts
V8 engine
4.8L and 5.3L16.7 qts
6.0L
Yukon Denali, Yukon XL Denali19.0 qts
All others16.8 qts
** Cooling system capacities vary depending on engine/transmission package, radiator and A/C system type. Add coolant as necessary to bring to appropriate level.

Other Miscellaneous Fluid Types

Brake fluid typeDOT 3 brake fluid
Clutch fluid typeDOT 3 brake fluid
5-speed transmissionDOT 3 brake fluid
6-speed transmissionGM clutch hydraulic fluid
Power steering fluidGM power steering fluid

Other Miscellaneous Torque Specs

Spark plugs132 in-lbs
Wheel lug nuts140 ft-lbs
Brake caliper
Caliper mounting (guide pin) bolts
Front
2005 1500 models74 ft-lbs
All others80 ft-lbs
Rear
1500 models31 ft-lbs
2500 models80 ft-lbs
Caliper mounting bracket bolts
Front
1500 models
1999-2004129 ft-lbs
2005133 ft-lbs
2500 models221 ft-lbs
Rear
1500 models148 ft-lbs
2500 models
1999-2002128 ft-lbs
2003 and later
JC3/JC5/JH2/JH5 calipers148 ft-lbs
JH6 calipers122 ft-lbs
JH7 calipers221 ft-lbs
Chevy SIlverado rear cover

Maintenance Schedule

The following intervals are based on the assumption that you will be doing the service work yourself, as opposed to paying to have the work done. These are our recommended minimum maintenance intervals for vehicles that are driven daily, and in many cases are shorter than the factory’s recommendations. Because frequent maintenance enhances the efficiency, performance and resale value of your Jeep, we encourage you to follow our schedule. If you drive in dusty areas, tow a trailer, idle or drive at low speeds for extended periods, or drive for short periods (less than four miles at a time) in below freezing temperatures, even smaller intervals are recommended.

When the vehicle is new, follow the maintenance schedule to the letter, record it in your owner’s manual and keep all receipts to protect the warranty and resale value. In many cases the initial maintenance check is done by the dealer at no cost (check with the service department when you buy the truck for more information).

Every 250 miles or weekly, whichever comes first

  • Check the engine oil level
  • Check the coolant level
  • Check the windshield washer fluid level
  • Check the brake and clutch fluid levels
  • Check the tires and tire pressures ( Section 5 )

Every 3000 miles or 3 months, whichever comes first

All items listed above, plus . . .

  • Check the power steering fluid level
  • Check the automatic transmission fluid level
  • Change the engine oil and filter

Every 6000 miles or 6 months, whichever comes first

All items listed above, plus . . .

  • Check the seat belts
  • Inspect the windshield wiper blades
  • Check and service the battery
  • Check the engine drivebelt
  • Inspect underhood hoses
  • Check the cooling system
  • Rotate the tires
  • Check the lubricant level in the front (4x4) and rear axles

Every 15,000 miles or 12 months, whichever comes first

All items listed above, plus . . .

  • Lubricate the chassis
  • Check the fuel system
  • Check the brake system*
  • Check the exhaust system
  • Check the manual transmission lubricant level
  • Check the transfer case lubricant level - 4WD
  • Replace the interior ventilation filter*

Every 30,000 miles or 30 months, whichever comes first

All items listed above, plus . . .

  • Change the brake fluid
  • Replace the air filter*
  • Replace the fuel filter
  • Replace the spark plugs (conventional, non-platinum)**
  • Service the cooling system (drain, flush and refill) (green-colored ethylene glycol anti-freeze only)
  • Check the steering, suspension and driveaxle boots
  • Change the automatic transmission fluid and filter**

Every 60,000 miles or 48 months, whichever comes first

  • Change the manual transmission lubricant**
  • Change the transfer case lubricant**
  • Inspect the Exhaust Gas Recirculation (EGR) valve
  • Change the differential lubricant**
  • Replace the Positive Crankcase Ventilation (PCV) valve

Every 100,000 miles or 60 months, whichever comes first

  • Inspect/replace the spark plug wires
  • Replace the spark plugs (platinum type)
  • Service the cooling system (drain, flush and refill) (orange-colored DEX-COOL anti-freeze only)

* This item is affected by “severe” operating conditions as described below. If your vehicle is operated under severe conditions, perform these maintenance tasks at half the recommended intervals. Severe conditions include the following:

  • Operating in mostly dusty areas (dirt roads, or off-road)
  • Idling for extended periods and/or low speed operation
  • Mostly short trips (less than 4 miles) when outside temperatures remain below freezing

** If operated under one or more of the following conditions, perform these procedures at half the recommended interval

  • In heavy city traffic where the outside temperature is regularly above 90-degrees F (32-degrees C)
  • In hilly or mountainous terrain
  • Frequent trailer towing
  • Frequent off road use or if the vehicle is driven through water
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